THT AOI Before wave solder
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AIVS‑DI510 is an in‑line THT Automated Optical Inspection machine dedicated for PCBA quality inspection after wave soldering. Powered by convolutional neural network and advanced deep‑learning algorithms trained with millions of samples, this equipment achieves high‑precision soldering defect detection with low false‑alarm rate. It supports mixed‑board testing, MES/SMEMA communication, SPC data analysis and remote service, perfectly fitting intelligent THT production lines.
Featured Key Advantages
- AI intelligent programming, no complicated parameter setting, easy‑to‑learn & user‑friendly
- Minimalist operation interface for fast & efficient operation
- Powerful continuous supplementary learning capability; better inspection performance with more sample learning
- Pre‑trained with millions of samples, wider application scenarios and fewer false alarms
- Support carrier top‑side or bottom‑side re‑flow
- Unique track design optimizes light‑angle illumination and avoids dark inspection zones
- Safety gate design for equipment protection
- SPC alarm function for production quality warning
Detectable Defects (Post Wave Solder)
- Excessive solder
- Insufficient solder
- Solder bridging (continuous solder)
- No pin‑out
- Empty / cold solder
- Solder holes & voids
- Wrong component
- Missing component
Category Item AIVS‑DI510 Configuration Parameters PCBA Specifications Board Size 50mm*50mm‑510mm*460mm Board Thickness 0.5mm‑6mm Component Height Top surface: 120mm; Bottom surface: 50mm Optical Specifications Camera 12 million full‑color Light Source RGBW four‑color circular LED light source FOV 61mm*45mm Resolution 15 μm Detection‑Related Detection Speed 0.22 sec/FOV Online Editing Template editable during production; multi‑task architecture; auto‑sync after saving; intermittent auto‑save Learning Function Support continuous supplemental learning Barcode Recognition 1D codes (Code128 etc.), 2D codes (QR, DM and other common codes) Mixed Board Testing Max. 4 board types Algorithm Convolutional neural network, advanced deep‑learning models Software System Operating System Ubuntu 20.04 LTS 64bit Control Mode Upper‑computer control Centralized Management One host controls multiple AOIs for programming & debugging Remote Service Intranet / extranet remote control, debugging & guidance Data Output SPC function; static & dynamic combined reports Data Query & Traceability MES system interface; real‑time output; multi‑dimension trace by barcode, QR code, model, time etc. Online Communication SMEMA protocol, MES system communication Hardware Configuration Host Brand MSI / ASUS CPU Intel 12th‑gen i5 GPU NVIDIA 12G Memory 64G DDR4 Storage 1T SSD + 8T HDD Light Source RGBW four‑color circular LED light source Monitor 23.8 inches Mouse & Keyboard Wired Bearing Platform Marble platform for high stability & precision Motion Mechanism High‑precision servo screw guide rail Track Width Adjustment Automatic Track Load Chain ＜12KG Board Entry Direction Left‑in‑right‑out / Right‑in‑left‑out / Left‑in‑left‑out / Right‑in‑right‑out Appearance & Electrical Overall Dimension & Weight LWH：1060mm*1340mm*1500mm (excluding tri‑color lamp), 550KG Power Supply AC 220V±10%, 50Hz, MAX 560W Air Source 0.4Mpa‑0.6Mpa Conveyor Height 850±100mm Working Environment 0~45℃, 20%‑80% RH, non‑condensing Whether deployed before wave soldering for pre-solder THT component verification to catch assembly errors early, or configured for post-wave solder quality inspection as introduced above, the AIVS-DI510 in-line THT AOI delivers tangible cost, efficiency and quality improvements for modern PCBA manufacturing.
Deploying reliable AOI inspection before wave soldering has become a critical step for many high-mix, high-standard PCBA lines. It helps manufacturers catch common issues like wrong, missing, or misaligned components before they enter the energy-intensive soldering process. This eliminates unnecessary rework costs for fully assembled defective boards, avoids scrapping high-value PCBs, and cuts waste of solder materials and production energy, directly lifting the overall yield of your production line.
Unlike manual pre-solder inspection that suffers from inconsistent accuracy caused by operator fatigue and human error, this AI-powered machine delivers consistent, high-accuracy detection with a low false alarm rate around the clock. Its seamless compatibility with existing industrial communication protocols and smart manufacturing systems also requires minimal downtime for integration, making it a cost-effective upgrade for both high-volume and high-mix THT production lines. (Word count: 298)
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